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 Semi-automatic high accuracy universal grinders modeles 3Ì132Â, 3Ó142ÌÂ, 3Ó143ÌÂ, 3Ó144ÌÂ for machining external and internal cylindrical and tapered surfaces employing transversal and plunge-cut grinding methods. The grinders can be employed for grinding flat end faces of flange and ring-type components grinding small shoulders of roll-type shafts.
These automatics are suitable for performing the following operations (under manual control or on a semiautomatic cycle, using a NC unit and automatic in-process size monitors):
The automatics are available in a standard model and in a NC modification.
- traverse and plunge-cut grinding of straight and taper surfaces;
- traverse and plunge-cut grinding of holes;
- grinding of flange and end surfaces.
DESIGN FEATURES
Infinitely variable workpiece rotation frequency, cutting speed, and longitudinal feed rates make it possible to perform grinding under optimum conditions.
Provision of the grinding wheel drive overload relay enables the operator to change over to rough feed when rapidly approaching the wheelhead, which adds much to the machine output.
Grinding wheel wear is compensated both manually and automatically. The wheelhead spindle is supported on two special-design plain bearings, each having three similar shells shaped as separate segments. The shells rest, with their spherical depressions, upon the spherical-head screws, whereby the shells self-aligned with the spindle journals.
The design of the shells makes provision of an oil wedge formed in between the shells and the spindle journal, which prevents the shells from overheating and premature wear.
Forced continuous-flow lubrication of the spindle mates use of oil from a separate tank located outside the machine, which reduces the headstok heating temperature.
Provision of an automatic monitoring of the presence of lubricant in the wheelhead spindle bearings ensures operating durability of the bearings.
The automatics are equipped with an in-service grinding wheel balancing device, which comprises a wheel balancing mechanism and an electronic vibration amplitude indicator. The wheel balancing device is featured by high-speed, reliable operation, simple control and convenient attendance, which contributes to higher production output and quality of surface finish attained.
Grinding wheel in-process dressing can be carried out with a hydraulically operated truing dresser which is engaged automatically. The wheel dressing repetition rate is variable to suit a required quality of surface finish on the work-piece being ground and depending on the grinding wheel endurance.
Grinding wheel radial dressing can be performed with the truing dresser held to the machine table.
Provision is made in the automatics for use of automatic in-process size monitors with a suspended and a table-mounted snap gauge.
The automatic in-process size monitors make it possible to:
- attain higher size measuring accuracy;
- increase the rate of adjustment to a preset size due to the provision of a high-speed cylinder and free travel of the monitor movable components by virtue of constantly applied forces independently of one another throughout the length of travel;
- eliminate possible errors induced due to vibration of the top measuring stylus during workpieceu rotation.
The automatics are furnished with an indicating device making possible measuring of small table longitudinal traverses. The device makes also possible to effect final grinding to size of the workpiece end faces using the grinding wheel face.
Provision of a top table swivel monitoring indicator in conjunction with a nomographic chart for finding toe top table position correction value curtails significantly the setting for a required taper of the workpiece being ground.
The automatics are provided with a one-hand control panel. Without removing his hand from the control lever operator can rapidly approach the wheelhead towards or withdraw from the workpiece, engage workpiece rotation, coolant plant, semiautomatic plunge-cut or traverse grinding cycle, table traverse at a grinding wheel dressing rate, or table rapid withdraw to the left or right. In all these cases the table traverse speed depends on the angle of inclination of the control lever.
Accuracy of a specimen cylindrical surface:
- consistency of a diameter in a longitudinal section - within 3 µm;
- ovality - within 1,0 µm;
- Flatness of a specimen end face (concavity only) - within 3.6 µm;
- Surface roughness Ra attainable by the grinding process - within 0.125 urn
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SPECIFICATIONS
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3Ì132Â
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3Ó142ÌÂ
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3Ó143ÌÂ
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3Ó144ÌÂ
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| Center height, mm: |
185
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240
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Grinding capacity, mm
- Diameter
- length
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280
1000
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400
1000
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400
1400
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400
2000
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Internal grinding capacity, mm
diameter:
- min.
- max.
length
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15
125
125
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300
200
125
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| Maximum flange height (when grinding flat surfaces), mm: |
50
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| Maximum workpiece diameter set in chuck (chuking capacity), mm: |
200
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250
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| Max length in steadies hole grinding, mm
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250
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350
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Max. work mass, kg :
- undamped quill
- clamped quill
- - in chuck
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55
160
30
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100
500
100
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| Maximum length of table travel, mm: |
995
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1395
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2000
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| Speed of hydraulically operated table travers, m/min: |
0,05…5,0
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Max, swivel of top table, deg:
- clockwise
- - counterclockwise
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3
8
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3
7
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3
6
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| Spindle rotation frequency range, min-1 |
25..300
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- Max. angle of headstock swivel, deg.:
- clockwise
- counterclockwise
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30
90
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| Drive motor power, kW: |
0,86
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1,5
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| Wheell dimensions, mm: |
600õ80õ305
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| Cutting speed rate, m/s: |
50
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| Maximum travel over leadscrew, mm: |
290
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Intermittent feed mm/mrev.:
- standart model machines
- - NC machines |
0,001.....0,05
0,001...0,999
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Plunge-in feed rate range, mm/min:
- standart model machines
- NC machines
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0,01…4,5
0,01…9,99
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| Max, swivel angle, deg.: |
±30
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| Wheell drive motor power, kW: |
11
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| Internal - grinding head drive motor power, kW: |
1,1
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- Overall dimensions, mm:
- length
- width
- heght
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5000
2580
2220
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5290
2580
2220
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6640
2580
2220
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| Mass (electrical equipment, hydraulic drive unit and coolant plant inclusive), kg: |
6980
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7560
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9000
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10830
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